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Process Monitoring

MATRIX-F II FT-NIR Process Spectrometer

The MATRIX-F II FT-NIR Process Spectrometer by Bruker is designed for continuous, real-time monitoring in demanding industrial processes. It brings laboratory-level FT-NIR accuracy directly to the production floor, even in harsh operating conditions. Built for in-line and on-line analysis, the system uses advanced fiber-optic technology to perform direct or contactless measurements inside reactors, pipelines, and conveyor systems.

This spectrometer enables fast, non-destructive analysis of process parameters without interrupting production. By providing immediate insights into material composition and process behavior, it helps manufacturers improve consistency, reduce waste, and maintain tighter control over quality. Nexus Analyticals is a trusted MATRIX-F II FT-NIR Process Spectrometer distributor and service provider in India, offering complete support from selection to deployment.

The MATRIX-F II is widely used for monitoring chemical reactions, blending operations, and material uniformity across multiple industries, helping minimize reprocessing and off-spec production.

What you need to know about MATRIX-F II FT-NIR Process Spectrometer?

Core Capabilities

  • Continuous in-line measurements within reactors or pipelines

  • Rapid, non-destructive analysis with results in seconds

  • Suitable for liquids, solids, and slurries

  • Long-distance monitoring using fiber-optic probes

  • Simple integration with existing process systems and minimal upkeep

 

Configuration Options for Different Process Needs

  • Standard Configuration

      – Classic FT-NIR setup with fiber-optic coupling for probes and flow cells.

  • Emission Configuration

      – Optimized for non-contact measurements using NIR optical heads, ideal for moving samples.

  • Duplex Configuration

       – Combines contact and contactless measurement capabilities in one system.

  • Explosion-Proof Configuration 

       – ATEX-certified version for hazardous environments:
       – II 2G Ex px II T6 Gb
       – II (1) G [Ex op is T4 Ga] II C

Built for Long-Term Performance

  • Up to a 10-year warranty on critical moving parts and a solid-state laser

  • Tool-free replacement of light source and optical components

  • Continuous self-diagnostics via OPUS software

  • Simple method transfer from laboratory to production using identical FT-NIR technology

Integration with Process Control Systems

  • The MATRIX-F II integrates smoothly into existing automation environments using CMET software and standard industrial protocols:
    • OPC

    • 4–20 mA

    • Modbus

    • Profibus DP

    Nexus Analyticals provides complete consultation, installation, training, and technical support to ensure reliable operation and seamless process integration.

Key Advantages

  • Non-Destructive Analysis
    Samples remain unchanged, whether measured by contact or at a distance.

  • Broad Material Compatibility
    Handles liquids, solids, and slurries across diverse industrial processes.

  • Lower Waste and Rework
    Instant feedback helps detect deviations early, improving yield and consistency.

  • Cost-Efficient Ownership
    Low maintenance requirements and durable components reduce long-term costs.

  • Designed for Hazardous Areas
    Robust construction and ATEX-compliant options allow safe use in explosive zones.

  • Compliance-Ready Validation Tools
    Supports GMP and 21 CFR Part 11 documentation requirements.

  • Safe Remote Monitoring
    Fiber-optic probes allow analysis in difficult or hazardous locations from a secure area.

  • Proven Across Industries
    Trusted in chemicals, petrochemicals, pharmaceuticals, food, feed, and polymer processing.

  • Easy Plant Integration
    Compatible with SCADA and control systems through CMET software.

 

It's the Swiss-Knife of Process Monitoring

MATRIX-F II FT-NIR Process Spectrometer Features:

  • Smart Analyzer Design
    An integrated industrial PC with process-ready software ensures smooth operation and data handling.

  • Industry 4.0 & IoT Ready
    Supports digital connectivity and condition monitoring for modern manufacturing environments.

  • Extended-Life NIR Light Source
    Designed for long-term stability, with an average operational life exceeding three years.

  • Pre-Aligned, Replaceable Optics
    User-friendly optical components allow fast servicing and reduced downtime.

  • Automated Performance Verification
    An internal validation system with a motorized filter wheel ensures consistent accuracy.

  • Compact and Industrial-Grade Housing
    IP65-rated enclosure protects the system in challenging plant conditions.

  • Flexible Industrial Communication
    Supports Ethernet, OPC, Modbus, and Profibus DP for seamless connectivity.

  • Optional Multi-Point Analysis
    A 6-port fiber-optic multiplexer enables monitoring at multiple locations from one system.

Applications of MATRIX-F II FT-NIR Process Spectrometer

Chemical & Petrochemical Processing

Reaction tracking, endpoint detection, and quality control of raw materials and finished products.

Pharmaceutical Manufacturing

PAT-based continuous manufacturing with compliance-ready validation support.

Polymers & Plastics

Monitoring polymerization, additive levels, and blending consistency.

Food & Feed Production

Real-time analysis of moisture, fat, protein, and ingredient uniformity.

TECHNICAL SUPPORT FOR MATRIX-F II FT-NIR PROCESS SPECTROMETER

We provide comprehensive technical support, application assistance, and maintenance services for the MPA III FT-NIR Spectrometer, ensuring stable operation, accurate analytical results, and long-term instrument reliability. Our support covers system installation, method development, calibration, troubleshooting, and software assistance across pharmaceutical, food, chemical, polymer, and agricultural applications. As an Authorized Distributor of Bruker Optics GmbH & Co. KG in India, we deliver specialized service and application support aligned with regulatory, quality, and operational requirements of modern analytical laboratories.

  • Instrument setup & configuration

    • System installation, module and probe selection, optical alignment, detector and source optimization, and performance verification.

  • Method development

    • Selection of measurement mode, spectral range, resolution, scan parameters, sampling techniques, and development of robust NIR methods.

  • Calibration & validation

    • Wavelength and photometric calibration, performance qualification (IQ/OQ/PQ), reference material verification, and chemometric model validation.

  • Data acquisition issues

    • Low signal intensity, noisy spectra, baseline instability, sampling inconsistencies, probe contamination, and repeatability concerns.

  • Data interpretation

    • Spectral evaluation, identification of chemical and physical variations, multivariate analysis (PCA, PLS), and correlation with reference methods.

  • Troubleshooting errors

    • Optical path issues, fiber or probe damage, detector or source faults, environmental effects, model prediction errors, and software warnings.

  • Maintenance & best practices

    • Routine system checks, cleaning of accessories, lamp monitoring, reference scans, preventive maintenance, and contamination control.

  • Software help

    • OPUS software support, chemometric model development, calibration transfer, library management, validation workflows, and reporting.

Why Choose Nexus Analyticals?

Bruker-Authorized Distributor & Service Provider

Experienced Technical Team with Expertise in FT-IR Spectroscopy

Fast Response Time & Reliable Solutions

Cost-Effective Service Plans & AMC Options

Research & Development

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